About Induction Billet Heating
Induction billet heating is an energy - efficient, fast, and precise process that uses electromagnetic induction to heat metal billets (steel, copper, aluminum) to forging or extrusion temperatures. Alternating current in a coil generates eddy currents inside the metal, producing rapid, uniform, internal heating. It reduces scale formation, lowers energy consumption by up to 50% compared to gas furnaces, and allows for precise temperature control.
Galaxy inductions manufacturing of all type of billet heating machine (MS process copper, brass, aluminum). Todays over machine fully program with automation design.
SALIENT FEATURES
- Superior Efficiency & Speed
- Energy & Cost Savings: Uses
- High Quality & Consistency
- Reduced Oxidation & Scaling
- Automation & Integration: Easily
- Highest System Efficiency
- Eco-Friendly & Safe
- Automation Available
- Low Power Consumption
- Uniform Heating Temperature
- Inbuilt Safety Features
- Non-Polluting
- Continuous Billet Heating
- Reduced Material Loss Due To Scaling
BILLET HEATING APPLICATIONS
- Billet Heating For Forging
- Bar End Heating
- Brass Bar & Fitting
- Copper Bar & Component
- Aluminum Bar & Flat Forging
- Railway Bolt Forging
- I Bolt Forging
- SS & MS T & Elbow Forging
- Surgical Component
- All Type Of Electrical & Hardware Forging
- Component Forging
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MODEL NO.
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GIDLX
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GISUDLX
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GIPSUDLX
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GIPSUDLX
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POWER RANGE
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20-40KW
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40-80KW
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80-120KW
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120-400KW
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FREQUENCY RANGE
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03 - 20 KHZ
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05 - 20 KHZ
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03 - 20 KHZ
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03 - 08 KHZ
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ADDITIONAL TO CHANGE
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LOAD AND MATERIAL
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YES
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YES
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YES
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YES
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LOAD SENDED
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SELF TUNNING
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YES
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YES
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YES
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YES
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SIZE
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L - 32 inch
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L -55 inch
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L -40 inch
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L -40 inch
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W- 22 inch
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W- 30 inch
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W- 40 inch
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W- 40 inch
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H - 50 inch
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H - 60 inch
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H - 60 inch
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H - 60 inch
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INPUT POWER RANGE
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THREE PHASE
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THREE PHASE
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THREE PHASE
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THREE PHASE
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440 V / 50 HZ.
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440 V / 50 HZ.
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440 V / 50 HZ.
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440 V / 50 HZ.
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Discover the Trending Induction Billet Heating solution, engineered for impeccable performance and unrivaled energy efficiency. With a heating capacity tailored for 50 mm to 120 mm billets and boasting an extraordinary >90% heating efficiency, this cost-effective system is perfect for industrial applications. The advanced digital PLC control ensures markdown on complexity, offering seamless, stepless power adjustment. Enhanced by an automatic overheat protection and a closed-loop water cooling system, this induction billet heater ensures premium safety. Backed by reliable after-sales service and robust mild steel construction, it delivers unmatched durability and power.
Outstanding Applications & Competitive Advantages of Induction Billet Heating
Induction Billet Heating serves industries such as metal forging, extrusion, and forming with exceptional reliability. Used widely in automotive, aerospace, and heavy machinery sectors, it guarantees fast, uniform heating. Its unrivaled energy savings, extraordinary temperature control, and compact footprint provide significant competitive advantage, reducing time and operational costs. Applications span metal processing plants, forging workshops, and manufacturing units, making it the favored choice for businesses prioritizing efficiency and performance.
Efficient Delivery, Trusted Certifications & Samples Available on Request
All shipments of Induction Billet Heating systems are delivered promptly to your specified location, maintaining the highest standards throughout the process. Certified for industrial compliance, every unit ensures guaranteed safety and reliability. Sample units are available upon request, subject to applicable charges. Our streamlined delivery ensures minimum downtime, while shipment tracking and dedicated support complete the experience for our valued clients.
FAQ's of Induction Billet Heating:
Q: How does the Induction Billet Heater achieve a heating efficiency greater than 90%?
A: The Induction Billet Heater utilizes advanced induction technology coupled with a digital PLC control system for precise and rapid energy transfer, resulting in extraordinary heating efficiency of over 90%. This ensures reduced energy wastage and optimal billet heating.
Q: What materials and billet sizes can be processed with this heater?
A: Designed primarily for mild steel, the system accommodates billet diameters ranging from 50 mm to 120 mm, making it ideal for a variety of industrial heating and forging processes.
Q: Where is the Induction Billet Heater most commonly used?
A: This system is typically used in industrial settings such as metal processing plants, forging workshops, manufacturing facilities, and industries requiring precise and uniform billet heating.
Q: What benefits does the closed-loop water circulation cooling system offer?
A: The closed-loop cooling system maintains stable operation by efficiently regulating temperature and preventing overheating, contributing to longer equipment life and minimizing maintenance needs.
Q: How can users adjust the power during operation?
A: Operators can make stepless power adjustments using the intuitive digital PLC interface, enabling smooth and precise control to match differing process requirements without interruption.
Q: Is after-sales service available for this system?
A: Yes, comprehensive after-sales service is provided by the manufacturer, ensuring prompt assistance and expert support for maintenance and technical queries post-installation.