About Induction Brazing
Induction melting is a fast, precise, and repeatable non-contact joining process that uses alternating magnetic fields to generate localized, internal heat within conductive workpieces, causing a filler metal (above 427 degree C / 800 degree F) to melt and flow into the joint. It is ideal for high-volume, automated production due to its high efficiency, reduced oxidation, and ability to join dissimilar materials .
SALIENT FEATURES
- Fast Heating
- Low Power Consumption
- Coil Can Be Changed Easily
- High Efficiency
- Non Polluting
- Can Work Non Stop For 24 Hours
- Spares And Services Available
- Also Available In Flexible Coil
- All Heating Application Specific
- Lesser Brazing Cost Compared To LPG Gas Methods
- Strong And Durability Joints
- Brazing Application Suitable For Lesser Cost & Low Main Power
BRAZING APPLICATIONS
- Ring Cable Lugs
- Brazing Of Storage Water Heater Elements
- Diamond Tipps Cutting Tool
- Aluminium Component Joints
- Soldering Of Brass & Copper Components
- Copper Components Of Transformers
- Carbide Tipping Of Cutting Tools
- Segment Tools Brazing
- Steel Component Joints
- Copper Parts For Compressors
- Carbide Tipping Of Drill Bits
- Submersible Pump Rotors
- Brass Components For Compressor
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MODEL NO.
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GIREG
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GIDLX
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GISUDLX
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GIPSUDLX
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POWER RANGE
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05 - 15KW
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15 - 25KW
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25-40KW
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40-150KW
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FREQUENCY RANGE
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05 - 100 KHZ
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05 - 20 KHZ
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05 - 80 KHZ
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03 - 20 KHZ
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ADDITIONAL TO CHANGE
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LOAD AND MATERIAL
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YES
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YES
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YES
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YES
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LOAD SENDED
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SELF TUNNING
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YES
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YES
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YES
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YES
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SIZE
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L - 30 inch
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L -32 inch
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L -55 inch
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L -40 inch
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W- 21 inch
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W- 22 inch
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W- 30 inch
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W- 40 inch
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H - 30 inch
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H - 50 inch
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H - 60 inch
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H - 60 inch
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INPUT POWER RANGE
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SINGLE PHASE
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THREE PHASE
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THREE PHASE
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THREE PHASE
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230 V / 50 HZ
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440 V / 50 HZ.
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440 V / 50 HZ.
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440 V / 50 HZ.
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Explore the outstanding features of our Induction Brazing system, a must-have solution for precision metal joining. With splendid cost-effective performance, it supports a cooling water flow of 3 L/min and boasts a 100% duty cycle. The digital display and time & power adjustability offer exquisite control over operations. Engineered for safety with phase protection, water flow detection, and over-temperature safeguards, this system accommodates mild steel, alloys, and stainless steel. Powder-coated for durability, it is ideal for manufacturers and service providers seeking excellence, reliability, and efficiency in brazing applications across India.
Induction Brazing: Commercial Applications and Material Versatility
Induction Brazing is widely used in commercial settings for the efficient joining of metals and alloys, including mild steel, stainless steel, and specialty alloys. This technique is commonly employed in manufacturing industries, automotive assembly, and appliance production. Its material feature ensures precise, clean, and reliable joints, delivering outstanding quality in both small-scale and mass production environments. The cutting-edge control mode and adjustable parameters make it suitable for diverse industrial applications across various sectors.
Induction Brazing: Payment Terms and Market Reach
We offer flexible payment terms designed to minimize your expenditure and deliver the lowest price for quality solutions. Packing & dispatch of the induction brazing system is handled with utmost care to ensure safe transport. Our main export markets include Asia and Africa, while our primary domestic market spans across India. Clients benefit from timely delivery and comprehensive after-sales support, ensuring seamless integration and use in their production processes.
FAQ's of Induction Brazing:
Q: How does the digital display control mode benefit the induction brazing process?
A: The digital display control mode allows precise monitoring and adjustment of time and power settings, ensuring consistent, high-quality brazed joints while optimizing energy usage and process efficiency.
Q: What safety features are integrated into the induction brazing system?
A: The system comes equipped with phase protection, water flow detection, and over-temperature protection, safeguarding both the equipment and operators during the brazing process.
Q: When is induction brazing preferred over traditional brazing methods?
A: Induction brazing is preferred when rapid, localized heating is required for metals or alloys, especially in manufacturing environments needing clean, consistent, and high-strength bonds.
Q: Where can this induction brazing solution be effectively utilized?
A: This equipment is ideal for use in manufacturing plants, automotive workshops, and service centers, especially where brazing of mild steel, stainless steel, or alloy components is necessary.
Q: What is the process for setting up the induction brazing system?
A: The process involves connecting the three-phase 380V supply, ensuring correct water cooling flow and pressure, configuring the digital display settings, and initiating temperature-safe brazing operations.
Q: What are the main benefits of using induction brazing?
A: Key benefits include outstanding process speed, energy efficiency, excellent joint quality, precise control, and enhanced workplace safety due to automated safety features.